Sensor-Driven Fungicide Timing Protects Corn Yield During Tar Spot Outbreaks
!The Challenge
Tar spot (Phyllachora maydis) has spread rapidly across Iowa since 2018, causing yield losses of 20-60 bushels per acre in severe outbreaks. The challenge for growers is timing: fungicide applications are only effective when applied preventatively before infection establishes, but spraying on a calendar schedule wastes money in low-risk years and may miss the actual infection window. ISU research has shown that tar spot infection requires extended leaf wetness (7+ hours) at temperatures between 60-70°F — conditions that vary field-by-field based on topography, canopy density, and proximity to waterways.
Technology Used in This Research
In-canopy leaf wetness and temperature sensors placed at ear height across corn fields, feeding data to disease risk models based on ISU and Crop Protection Network research. Sensors track the cumulative hours of leaf wetness at temperatures favorable for tar spot spore germination, alerting growers when infection thresholds are reached. This is the same sensor technology TerraVue USA deploys.
Yield Impact
ISU trials documented that properly timed fungicide applications (VT-R2, triggered by disease risk models) protected 20-40 bushels per acre compared to untreated checks in moderate-to-high tar spot pressure years. At $4.50/bu corn, that is $90-$180/acre in protected yield.
Input Savings
Sensor-based timing reduced unnecessary fungicide applications by 1-2 passes in low-pressure years, saving $15-$25/acre per avoided application. In high-pressure years, timely application avoided the $90-$180/acre yield loss that results from spraying too late or not at all.
Operations
Field-level data replaced county-level scouting reports as the basis for spray decisions. Growers could prioritize fields with the highest infection risk rather than spraying all fields on the same schedule. Disease risk alerts provided 24-48 hours of lead time to mobilize application equipment.
→Why This Matters for Your Farm
ISU research confirms that sensor-based disease forecasting enables growers to spray the right fields at the right time — reducing cost in low-pressure years and protecting yield in outbreak years. The technology TerraVue USA deploys uses the same leaf wetness and temperature monitoring approach validated in this research.